Metpol - akcesoria do suchej zabudowy
Metpol - profile do zabudowy
Metpol - profile do zabudowy

Machines and equipment


Decoiler

- double-sided drum with pneumatic drive and brake
- motor power: 0,75 kW
- rotational speed: 0 – 40 rpm
- continuous speed adjustment

Max. strip width
100 mm
Max. coli weight
0,3 t
Max. outer coil diameter
1700 mm
Inner coil diameter
500 mm

Uncoiling and levelling assembly

- double-sided drum with pneumatic brake
- leveller with 5-roll head
- roll diameter: 70 mm
- max linear uncoiling speed: 100 m/min.
- continuous speed adjustment
- motor power: 1,5 kW

Max. strip width
310 mm
Max coil weight
2 T
Max outer coil diameter
1500 mm
Inner coil diameter
500 mm
Strip thickness
0,4 - 2 mm

 

- horizontal drum with pneumatic brake
- leveller with 5-roll head
- roll diameter: 50 mm
- max linear uncoiling speed: 40 m/min.
- continuous speed adjustment
- motor power: 0,75 kW
Max. strip width
310 mm
Max. coil weight
2 T
Max. outer coil diameter
1500 mm
Inner coil diameter
500 mm
Strip thickness
0,4 - 2 mm

Roll feeder

- mechanically driven by press shaft
- roll diameter: 153 mm
- adjustable spacing of upper rolls
- detailed parameter
Max. strip width
320 mm
Max. strip thicness
2 T
Max. speed
40 m/min.

Clamp feeder

- mechanically driven by press shaft
- rexroth ball guides
- detailed parameters depend on solution applied

 
Max. strip width
310 mm
Max. strip thickness
1 mm
Max. speed
40 m/min.

Servo-Feeder

- roll diameter: 70 mm
- belt transmission with cog belt
- detailed parameters depend on solution applied
 
Max. strip width
310 mm
Max. strip thickness
1 mm
Max. speed
20 m/min.

Follow-up cutter

- servo-drive
- cutting performed by pneumatic or hydraulic cylinders
- follow-up movement transferred by cog belt
- standard cutting accuracy: ± 2 mm
- cutting rate for 4 m long sections: 100 m/min.

  Type UNM Type UND
Max. strip width
35 mm
310 mm
Max. strip thicnkess
0,8 mm
1 mm
Cutting force
0,8 T
6T

Follow-up die shering equipment

- servo-drive
- accurate positioning
- detailed parameters depend on solution applied

All parameters of the production process automation equipment
can be customized to individual customers' needs.


Roll forming machines

- welded base made from hollow sections
- modules welded:
      4-spindle for PRD type
      7-spindle for PRM type
- entry stand
- calibrating stand
- optional additional forming stands with side rolls
- continuous speed adjustment
- PRD type aquipment with driven upper and lower spindles


PRD PRM
Max. strip width
310 mm 310 mm
Max. strip thicness
2 mm 0,8 mm
spindle diameter
45 mm 32 mm
Vertical spindle gap
133 mm 108-132 mm
horizontal spindle gap
320 mm 204 mm
No. of forming modules
1-4 psc
1-2 psc
Roll forming speed
0-100 m/min. 0-100 m/min

Roll forming tools

- we fabricate roll forming tools (rolls) for manufacturing of cold-formed
sections
- precise shape is ensured by CNC machining
- high standard of tool steel grades guarantees durability and
precision of finished rolls
- max. roll diameter 250 mm


Eccentric press

- steel welded body
- pneumatic clutch & braking assembly
- flywheel direct drive
- safe two-handed control
- connecting rod and shaft shoulder in rolling bearings
- ram controlled by dovetail guides
- central manual ram lubrication

Pressure 100 kN
Gap between body walls
340 mm
Table dimensions
330 x 530
Table plate thicness
75 mm
Width of T-slots in the table
18 mm
Ram dimensions
135 mm
Ram hole diameter
30 mm
Stroke 20 mm
No. od strokes per minute
300 min.
Table port
160 x 200 mm
Max distance between table and ram in bottom position
220 mm
Motor power
1,5 kW
Weight 800 kg
Height 1800 mm
Width 1200 mm
Depth
850 mm

Blanking dies

- we fabricate blanking dies according to the documentation supplied or part models
- precise shape ensured by CNC machining
- high standard of tool steel grades guarantees durability and reliability of tools

All parameters of the tools can be customized to individual
customers' needs.

LPD & LPM roll forming lines

- Roll forming line is composed of the following assemblies:
    - decoiler
    - press [option]
    - blanking die [option]
    - feeder [option]
- roll forming machine:
    - set of rolls including entry roll guides, intermediate guiding rolls,             calibrating roll stand
    - forming stands with working gap adjustment
- device for perforation of finished
    - section [option]
- follow-up cutter
- run-out table
- package forming unit [option]
- hydraulic system
- pneumatic system
- electrical system
- roll lubrication & cooling system [option]


LPD LPM
Line length
17000 mm 11000 mm
Line width
2000 mm 2000 mm
Line height
1700 mm 1700 mm
Max. strip width
310 mm 310 mm
Max strip thickness
2 mm 0,8 mm
Forming speed
0-100 m/min. 0-100 m/min.
Cutting tolerance
2 mm 2 mm
Max. unicoier shaft load
2 T 0,3 T